All machines from the category Horizontal turning machine

How a horizontal turning machine works

A horizontal turning machine, also known as a horizontal lathe, is a machine tool that is widely used in metalworking. This machine is used to machine rotating workpieces by guiding tools along them. Horizontal turning machines are essential for the production of cylindrical parts such as axles, shafts, bolts and many other mechanical components.

Structure and mode of operation

The basic components of a horizontal turning machine include the machine bed, the headstock, the tailstock, the support and the tool. The workpiece is usually clamped between the headstock, which contains a rotating spindle, and the tailstock, which supports the workpiece. The support, on which the cutting tool is mounted, can be moved along the workpiece.

Machining process

The machining process on a horizontal turning machine begins with fixing the workpiece in the spindle. Once the workpiece is securely clamped, the machine is switched on and the spindle begins turning the workpiece at high speed. This is a critical step as the turning speed must be carefully matched to the material of the workpiece and the type of machining required.

The cutting tool is then positioned and slowly moved towards the rotating workpiece. The rotation of the workpiece and the precise movement of the tool along the workpiece removes layers of material, resulting in the desired shape. This can include reducing the diameter as well as cutting threads or producing bores.

Advantages of a horizontal turning machine

A horizontal turning machine offers high precision, versatility and flexibility. It is ideal for one-off and small batch production, enables the machining of various materials and shapes and supports both manual and CNC-controlled processes.

A horizontal turning machine can be used to precisely machine various metals, including steel, stainless steel, aluminium, copper and brass. This versatility makes it possible to efficiently and accurately produce a wide range of workpieces in different industries.

Differences between horizontal turning machines and other turning machines

A horizontal turning machine differs from other turning machines due to its special design and application possibilities. In contrast to vertical turning machines, where the workpiece is clamped vertically, a horizontal turning machine clamps the workpiece horizontally. This enables easier handling and machining of long workpieces, such as shafts and bars, which are generally used in the metalworking industry.

Differences between a horizontal turning machine and an automatic turning machine

A horizontal turning machine and an automatic turning machine are both essential tools in metalworking, but differ significantly in their functionality and application:

A horizontal turning machine is a versatile machine that is used for manual or CNC-controlled machining of workpieces. It is ideal for one-off and small batch production, as it offers a high degree of flexibility when machining a wide variety of shapes and materials.

An automatic turning machine, on the other hand, is specially designed for mass production. It works fully automatically and can produce complex workpieces in large quantities with high precision and speed. Automatic turning machines are often found in the series production of small parts such as screws and nuts.

Applications in industrial production

Horizontal turning machines are indispensable in numerous industries. They are used in the automotive industry, aerospace, mechanical engineering, medical technology, shipbuilding, the energy industry and many other sectors. These machine tools are known for their versatility and precision and enable the production of a wide variety of workpieces.

Examples of workpieces that are produced with a horizontal turning machine:

• axles
• shafts
• bolts
• bushes
• pistons
• threaded spindles
• gear wheels
• flanges
• bearing housings
• crankshafts

These workpieces are often central components in machines and equipment, which emphasises the importance of the horizontal turning machine in manufacturing. With their ability to create complex and precise shapes from different materials, horizontal turning machines contribute significantly to efficiency and quality in production.

Tools, accessories and equipment for a horizontal turning machine

The most important tools include turning tools, drills, reamers and taps, which are required for various machining processes such as cutting, drilling and tapping.

Important accessories include chucks, steady rests, tailstocks and tool holders. Chucks hold the workpiece securely in position, while steady rests and tailstocks provide additional support, especially when machining long workpieces. Tool holders ensure stable and precise guidance of the cutting tools.

Operating fluids such as lubricants and coolants are crucial to reduce friction and heat build-up during the machining process, extending the life of the tools and improving the quality of the finished workpieces.

The correct selection and maintenance of these tools, accessories and consumables can significantly increase the performance and longevity of the horizontal turning machine, resulting in more efficient and precise production.

Leading manufacturers of horizontal turning machines

In our manufacturers directory you will find companies that produce horizontal turning machines for metalworking.

The following terms are frequently searched for: CMZ horizontal turning machine, DMG Mori horizontal turning machine, DMT horizontal turning machine, DN Solutions horizontal turning machine, DVS horizontal turning machine, FFG horizontal turning machine, GDW horizontal turning machine, Hardinge horizontal turning machine, Hurco horizontal turning machine, Hwacheon horizontal turning machine, Hyundai horizontal turning machine, Haas horizontal turning machine, Hembrug horizontal turning machine, Index horizontal turning machine, Mazak horizontal turning machine, Monforts WZM horizontal turning machine, Okuma horizontal turning machine, Pittler horizontal turning machine, Romi horizontal turning machine, Schaublin horizontal turning machine, Spinner horizontal turning machine, Starrag horizontal turning machine, Traub horizontal turning machine, Boehringer horizontal turning machine, Weiler horizontal turning machine, Weisser horizontal turning machine, Yamazaki Mazak horizontal turning machine

Choosing the right horizontal turning machine

If you want to buy a horizontal turning machine, there are several important features and specifications to consider.

• The maximum speed and power of the spindle influence the machining speed and precision.
• The centre distance and centre height determine the size of the workpieces that can be machined.
• A CNC control enables precise and automated machining processes, which can significantly increase efficiency.
• The stability and rigidity of the machine bed are decisive for the quality and accuracy of the machining.
• Pay attention to the type and number of tool holders and the availability of accessories such as chucks, tailstocks and steady rests.
• The user-friendliness of the machine and the software functions should also be taken into account.
• Comprehensive customer support and a good maintenance service are also essential to ensure long-term and reliable use of the machine.

Find the horizontal turning machine that suits your production requirements now at machineselection.com.