multi-spindle machining center
There are various types of CNC machining centres for metalworking in the machining industry. Different terms are used, such as CNC machining centre or CNC metal machining centre. At machineselection.com we differentiate between, among other things:
- turn-mill centers and mill-turn centers for complete machining
- Vertical machining centers with 4-axis machines and 5-axis machines
- Horizontal machining centers with 4-axis machines and 5-axis machines
- Multi-spindle machining centers
How a multi-spindle machining centre works
A multi-spindle machining centre is a state-of-the-art CNC machine that integrates several spindles in one work area. This technology enables the simultaneous machining of several workpieces and is primarily used in series production to increase productivity and efficiency.
Structure and mode of operation
Multi-spindle machining centres consist of a robust machine bed, several spindles and a tool changing system. The spindles can be arranged horizontally or vertically, mainly depending on the size of the workpieces to be machined, and can be controlled independently or synchronised. Each spindle has its own tool holder so that different machining processes can be carried out simultaneously. An integrated control system precisely coordinates the movements of the spindles and tools.
The machining process in the CNC machining centre
The machining process begins with the positioning of the workpiece. Clamping devices are used to securely hold the workpiece in place. The Control then starts the programmed machining process. Each spindle performs a specific task, including drilling, milling, turning, reaming, thread cutting and countersinking. Other machining options include surface roughing and finishing, the manufacture of fitting holes and contour machining.
Advantages of a multi-spindle machining centre
The precise coordination of the spindles and the simultaneous machining of several workpieces makes it possible to drastically reduce machining times. The high repeat accuracy makes multi-spindle machining centres an ideal solution for the series production of even complex components.
Multi-spindle machining center vs. horizontal machining centre vs. mill-turn center
A multi-spindle machining centre works with several spindles simultaneously for maximum efficiency with larger quantities. A vertical and horizontal machining center with a vertical or horizontal spindle arrangement enables precise machining of medium to large workpieces and flexible automation. A mill-turn centre combines milling and turning to create complex geometries in a single operation.
Applications in industrial production
Multi-spindle machining centres are used in particular in industries where precision and efficiency are required. They are used in the automotive industry, aerospace, medical technology, electronics, mechanical engineering and the consumer goods and tool industry.
Typical workpieces that are produced with a machining centre:
- Cylinder heads and blocks for combustion engines
- Transmission shafts and housings
- Battery housings
- Hydraulic valves
- Implants such as hip or knee prostheses
- Precision housings for electronic components
- Turbine blades
- Fittings and fittings
- Tool inserts for injection moulds
- Camera housings and optical mounts
- Components for electric drives, such as rotor and stator housings
Tools in a multi-spindle machining centre
- Twist drills for precise drilling
- End mills for contour machining
- Taps and thread formers
- Countersinking tools for recesses
- Reamers for fine machining of bores
- Face milling cutters for flat surfaces
- Ball nose end mills for free-form surfaces
- Moulding drills for special bores
- Turning tools for rotary machining
- High-performance roughing tools for material removal
These tools are used precisely and quickly via an automated tool changing system.
Checklist for accessories and operating resources for a multi-spindle machining centre
High-quality accessories and suitable equipment are essential for operation. These include
- Clamping devices for the secure fixing of workpieces
- Tool holders for quick tool changes and precise alignment of tools
- Coolants and lubricants for temperature control and wear minimisation
- Extraction systems for removing chips and particles
- Measuring and testing systems for quality control during machining
- Tool presetters for precise tool preparation
- Palletising systems for efficient handling and automation
- Tool magazines with high capacity
- Oil separators for separating lubricants and chips
- Software solutions for CNC programming and process monitoring
Leading manufacturers of multi-spindle machining centres
In our manufacturers directory you will find companies that manufacture multi-spindle machining centres for metalworking.
The following terms are frequently searched for: Fausto Marinello multi-spindle machining centre, FFG multi-spindle machining centre, Grob multi-spindle machining centre, Licon multi-spindle machining centre, Samag multi-spindle machining centre, Schwäbische Werkzeugmaschinen multi-spindle machining centre, Chiron Group multi-spindle machining centre, Stama multi-spindle machining centre.
Selecting the right multi-spindle machining centre
If you want to buy a multi-spindle machining centre, there are several important features and specifications to consider.
- Firstly, the number of spindles is important, as this directly influences the production capacity.
- The power of the spindles in kW and the maximum Speed should be matched to the planned machining tasks.
- A large working area offers flexibility in terms of workpiece size, while high repeatability and positioning accuracy guarantee precision.
- The tool magazine should also have sufficient capacity to enable various machining processes to be carried out efficiently.
- Other decisive criteria are the control software and its user-friendliness, the integration of automation solutions such as palletising systems and an effective cooling and lubrication system.
- Durability and ease of maintenance, combined with a reliable service offer from the manufacturer
Find the multi-spindle machining centre that suits your production requirements now at maschinenauswahl.de.